Read online 2002 ford f150 maintenance manual this does not apply to any all. Mercon v is the recomended fluid for both, i believe. Please call 18888242012 before ordering to verify availability. Nov 20, 2011 taking apart my blown up ford f150 warner 4406 transfer case follow along on instagram for more behind the scenes pictures. I have a 2002 ford f150 with a transfer case shift on the floor. Rotate the 4wd switch from 2h to 4l and back to 2h five times. Dec 11, 2009 2002 ford f150 4x4 manual transfer case vacum have a 2002 ford f150 4x4 manual transfer case i have checked the vacum to the selinoids on the fire wall have good vacum to them also have power to them constant no vacum leaving selinoids to front end to engage hubs is there a switch to activate selinoids or are they just bad. The most recently reported issues are listed below.
By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. Ford f150 rebuilt transfer cases units ford f150 transfer. In part 1 of a 2 part series, a vacuum problem is examined as the cause of the failure of the 4wd to engage on a 2000. New transfer case shift motor from 1afwm00032 1a auto shows you how to repair, install, fix, change. Ford f250 transfer case best transfer case parts for. It was used in early broncos from 1966 until 1977 and it was used in some ford pickups. Motorcraft transmissionfer case manual lever position sensor are designed for maximum performance and durability. Manual transfer case all of you who drive 4x4s, please give your opinion of your transfer case. Experience the thrill and ease of tailoring your truck or jeep with our guaranteed lowest prices on all transfer case shifter products at 4wp. New transfer case shift linkage manual shift only dorman 600603 73. Ford f150 transfer case warner 4406 rebuild youtube. The 4x4 dash light come on and you can hear the gear noise. Finding the right transfer case components for your 2002 ford f150 just got a whole lot easier with advance auto parts. I havnt done this so i dont really know what needs to be done but i know its a lot of fabrication.
Chevrolet silverado gmc sierra 2500hd 3500hd with 6. Choose for me to minimize cost choose for me to minimize. Transfer case linkage community chevy automotive sales inc. Mini spools are a lowcost traction option for vehicles looking for fulltime lockup. If you are swapping your transmission, dont forget to look at our ford transmission to transfer case adapters and chevy transfer case adapters. These quality transfer case parts and rebuild kits are designed to be top to of the line rebuild kits. Transfer case control module symptoms you should not ignore. The borg warner 4406 the market in 1997 and was used in the ford expedition, f150, f250, lincoln mark lt. Transfer case fluid vehicle specific 2002 ford explorer. When i got mine i just popped off the old hubs and slid the new ones on and i was done. It is inxxxxx but the truck goes in and out of 4x4 high. In part 1 of a 2 part series, a vacuum problem is examined as the cause of the failure of the 4wd to engage on a 2000 ford f150. Ford f150 transfer case shift linkage xl3c7210ca f65z7210ac f250 600603 71. This video shows how to remove the transfer case on a ford f150.
Read online 2002 ford f150 maintenance manual 2002 ford f150 maintenance manual 02 ford f150 preventive maintenance check checking out your. Towing ford f150 four wheels down toadstowed behind. Ford f150 top quality replacement transfer cases that. What maintenance can i do to ease this up a little. Ford f150 owners have reported 27 problems related to transfer case under the power train category. I know they make a plunger to lock in the front diff from inside the truck but how would i change the transfer case to manual 4x4. Ford f250 transfer case best transfer case parts for ford f250. Xl34aa, xl34ab, xl34ac, 4l34aa, 5l34ae, 5l34af, 6l34ca, 6l34cc, 8l34ca, hollander numbers. Buy a 2002 ford f150 transfer case extension housing seal at discount prices. Fuses and relays changing the tires snowplowing passenger compartment fuse panel standard fuse amperage rating and color power distribution box vehicle symbol. Ford transfer case shifter modification see description. 31 spline input, slip yoke style rear output shaft, cup style front output yoke, manual shift on the. Ford f150 top quality replacement transfer cases that will survive.
The incident occurred on a busy interstate corridor while i was traveling at approximately 70 mph while in 2wd mode. Strangely you may find this switch labeled as an oil pressure switch honest,thats exactly what it said on the packaging, but it is the correct item. Remove four screws 95 and outer shift boot 96 from inner housing 97. You should always carry a second key with you in a safe place in case you require it in an emergency. Pull boot up through hole in carpet 81 and out of way. May 14, 2009 i seriously cant tell you if you can use it, but, you should count the splines at your transmission, you might be using an auto t case instead of manual.
Rebuilder kit bearings, gaskets, seals and pads 199603. If you shop at for anything, use this link to help support. Remove the bolts and the bracket, and position the cable aside. Here is a how to identify a 1g, 2ga, and a 2gb radios, check this out. Oct 20, 2014 a transfer case going dead is a like losing a part of your transmission. Try moving the truck back and forth a bit while trying to shift the transfer case. Manual shift, without torque on demand, with speed sensor hole, shift on the fly, tag. Order transfer case fluid vehicle specific for your 2002 ford explorer and pick it up in storemake your purchase, find a store near you, and get directions. Disconnect the shift linkage from the manual control lever. Choose from 4 transfer case components products and youll have your 2002 ford f150 back on the road in no time.
I believe with an 02 f150 its safe to say that the trans is the same also. In case of loss, replacement keys are available from your dealer. The nv273 can not be converted to the manual stick. Taking apart my blown up ford f150 warner 4406 transfer case follow along on instagram for more behind the scenes pictures. Ford f350 transfer were cases utilized the following transfer case models. Choose top quality brands a1 cardone, dorman, replacement, skp. Resolved difference between an automatic and manual transfer case posted by 1sttimedsmr, may 14, 2009.
The transfer case on your ford is a heavy piece of. The 4x4 shifter is really stiff and tough to get in and out of 2h, 4h, 4l. That is why the higher grade trucks have a transfer case with a servo motor to do the hard work. F350 high quality replacement transfer cases that will survive every one of the reduced service life pieces is going to be changed at proven force, each of the parts will be 100% inspected to guarantee with predicted. Discount ford f150 transfer cases replacements, great 2 year warranty on the. Whether you need to replace a broken manual transfer case shifter or you just want to upgrade or change out the factory installed 4wheel drive shifter in your ride, has you covered. View and download ford 2002 f150 owners manual online. How to replace 4x4 transfer case shift motor 0408 ford f150. I have a 2002 ford f150 with a transfer case shift on the. Gm transfer cases, duramax transfer cases, remanufactured. Buy a 2002 ford f150 transfer case motor at discount prices. This article applies to the ford f150 20042014 and ford f250, f350, and super duty trucks 20052014.
That means having a transfer case shifter you can depend on. Resolved difference between an automatic and manual. Discussion in drivetrain tech started by brinker88, feb 14, 2011. The ford dana 20 transfer case is gear driven with a cast iron case. It fixed my 2002 f150 transfer case, which was not able to switch into 4 wheel drive because this switch was sticking, defective, whatever. Feb 14, 2011 if you really wanted to convert your hubs you would have to change your front axle along with steering knuckles, tie rods and pretty much your whole front end. At approximately 3 pm on saturday, june 2, 2018, my 2008 f250 sd 4wd truck experienced an abrupt catastrophic failure of the transfer case. Now a manual transfer case requires quite a bit of work. Page 1 2002 f150 workshop manual page 1 of 8 section. Transfer case 02 2002 ford f150 manual shift 150k miles. Ford f150 owners have reported 26 problems related to transfer case under the power train category.
For our 4wd vehicles, the transfer case is an especially important part which engages the front axle during 4wheel driving. It controls the electronicallyoperated 4wheeldrive system. Modifying a ford transfer case shifter to be greaseable will work with 9296 f150 and bronco and 9297 f250 f350 with manual shift transfer case if you need new pivot bolt bushings, they are part. Transfer case 2003 ford f150 electronic shift fits 9903 f150 fits. It is drivers drop and it was available with a couple different low range ratios. Ford f150 4wd 2002, transfer case manual lever position sensor by motorcraft. What new 4x4s still have a manual transfer case shifter. How much fluid goes into a 2002 ford f150 transfer case. Transfer case heritage manual shift fits 9904 ford f150. Ford f150 4wd with aluminum case with chain drive with bw 4406 series transfer case 2002, transfer case overhaul kit by usa standard gear. The transfer case control module tccm is a specialty of the general motors 4wd operation. Not that there arent parts that cross over between the two, but the case and internal shifting mechanisms are different.
We offer transfer case rebuild kits, transfer case parts, and more to assist with your transfer case repair. Page 4 2002 f150 workshop manual page 4 of 8 all engines 20. Direct oem replacement meets strict ford motor company standards. Also please check out the statistics and reliability analysis of ford f150 based on all problems reported for the f150. The transfer case control module symptoms make you aware of any problem. Having transfer case problems, need help finding parts. Choose top quality brands api, national, partsmaster, skf, timken. Choose for me to minimize cost choose for me to minimize cost.
All of its functions involve the shift processing the shift request, executing it, and verifying the completion. Rebuilt ford f150 transfer cases are available for model years 1980 through 2011 model years. Due to covid19, order processing may be delayed up to 57 business days for all shipping methods. A transfer case going dead is a like losing a part of your transmission. Has a turn dial 4x4 switch on the ford 1997 f250 supercab question. Bw4419, bw4418, bw4406, bw4416, bw56, bw45, and np208. The rear drive shaft between transfer case and rear differential is. Ford f150 transfer were cases utilized the following transfer case models. It can be a big, expensive fix if you take it to the shop. Oe ford 4l3z7e440ab, transfer case 4x4 indicator light. Fullsize ford truck transfer cases blue oval trucks.